The ZX-802E fully automatic offline crimping machine is a classic model independently developed by Zhanxu for the wire harness industry.

ZX-802E Fully Automatic Offline Crimping Machine

The ZX-802E fully automatic offline crimping machine is a classic model independently developed by Zhanxu for the wire harness industry.


所属分类: Fully automatic terminal crimping machine

关键词: ZX-802E Fully Automatic Offline Crimping Machine



Performance Parameters

Product Introduction

The ZX‑802E fully automatic offline crimping machine is a classic model independently developed by Zhanxu for the wire harness industry. Featuring a four‑station platform, it can be optionally equipped with either a waterproof plug workstation or a vision‑inspection workstation in addition to the crimping station. The equipment is driven by a high‑precision servo system and incorporates a highly rigid swing‑arm structure, ensuring superior product quality while remaining easy to maintain, thus making entry into fully automated wire‑harness processing both efficient and cost‑effective.

 

Functionality

Other features

Material strip cutting, paper strip collection, pneumatic delayed feeding, automatic finished-product collection, defective‑product handling, Manufacturing Execution System (MES)

Characteristics

High quality: Standard-equipped with a pressure management system, detects defective products. ;

User-friendly: A classic interface that’s easy and quick to use. ;

Easy maintenance: A time-tested oscillating-arm design, stable and reliable. ;

Low cost: The mature model’s minimalist design delivers exceptional value for money.

Technical Specifications

Model number

Model

ZX-802E

Length range

Length   range

60-200000mm

Length accuracy

Length   accuracy

±(1+0.2%*L)mm

Peeling length

Skinning   length

Zone 1 0.1~18mm   District 2 0.1~15mm    (0.1~18mm   in zone  1  and 0.1~15mm   in zone 2.)

Wire diameter range

Line   diameter   range

0.22~3mm²

Wire feed speed

Feed   line speed

8 m/s (maximum) (Maximum)

Noise level

Noise   level

80 dB (excluding crimping) (Without   crimping)

Air source

Air supply

0.5~0.6 MPa

Gas consumption

Gas consumption

5.5~10 m³/h

Ambient temperature

Ambient temperature

-5~40℃

Pressing force

Crimping force

20kN

Crimping stroke

Crimping stroke

30mm or 40mm   (30mm or 40mm)

Power supply

Power Supply

Air conditioning 380V/150 Hz

Production efficiency

Productivity efficiency

3,500 pcs/h (0.5 mm² wire, 1,000 mm long, double-ended crimping) (0.5mm²   line  1000mm  long d double-end crimping)  

Peeling accuracy Skinning   accuracy ±0.5mm

Power

Work   rate

3 kW (standard configuration) (Standard   layout)

External dimensions

Outline dimension

L3750xW1250xH1900mm (two-meter cable reel) (Two -meter winder)

Weight

Weight

1200 kg (standard configuration) (Standard   layout)

 

 

 

 

 

Optional accessories

 

 

 

 

 

Optional   parts

Pre-feeding device

Dual straightener

Double-ended material tray Terminal Microscope Inkjet Printing Module

Fire Hydrant Workstation Tensile testing machine

Constant-Pressure Altitude Measurement Rotary protractor measurement

Wire Replacement Inspection

Wire Connector Inspection

Wire insulation defect detection

Servo crimping machine (20 kN)   Servo   crimping   machine   (20 kN)

Reel winder :4 meters, 6 meters, 8 meters, 12 meters, 20 meters Retractor:  4 m,   6m,   8m,   12m,  20m.

 

Certain particularly hard and robust wire harnesses may not be processable, even if they… Within the cross-sectional range shown. If you have any questions, we would be happy to provide a sample for you.

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Specifications and Features

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