The ZX-802E fully automatic offline crimping machine is a classic model independently developed by Zhanxu for the wire harness industry.
ZX-802E Fully Automatic Offline Crimping Machine
The ZX-802E fully automatic offline crimping machine is a classic model independently developed by Zhanxu for the wire harness industry.
所属分类: Fully automatic terminal crimping machine
关键词: ZX-802E Fully Automatic Offline Crimping Machine
Phone:0519-89963115
Performance Parameters
Product Introduction
The ZX‑802E fully automatic offline crimping machine is a classic model independently developed by Zhanxu for the wire harness industry. Featuring a four‑station platform, it can be optionally equipped with either a waterproof plug workstation or a vision‑inspection workstation in addition to the crimping station. The equipment is driven by a high‑precision servo system and incorporates a highly rigid swing‑arm structure, ensuring superior product quality while remaining easy to maintain, thus making entry into fully automated wire‑harness processing both efficient and cost‑effective.
Functionality

Other features
Material strip cutting, paper strip collection, pneumatic delayed feeding, automatic finished-product collection, defective‑product handling, Manufacturing Execution System (MES)
Characteristics
High quality: Standard-equipped with a pressure management system, detects defective products. ;
User-friendly: A classic interface that’s easy and quick to use. ;
Easy maintenance: A time-tested oscillating-arm design, stable and reliable. ;
Low cost: The mature model’s minimalist design delivers exceptional value for money.
Technical Specifications
|
Model number |
Model |
ZX-802E |
|
Length range |
Length range |
60-200000mm |
|
Length accuracy |
Length accuracy |
±(1+0.2%*L)mm |
|
Peeling length |
Skinning length |
Zone 1 0.1~18mm District 2 0.1~15mm (0.1~18mm in zone 1 and 0.1~15mm in zone 2.) |
|
Wire diameter range |
Line diameter range |
0.22~3mm² |
|
Wire feed speed |
Feed line speed |
8 m/s (maximum) (Maximum) |
|
Noise level |
Noise level |
80 dB (excluding crimping) (Without crimping) |
|
Air source |
Air supply |
0.5~0.6 MPa |
|
Gas consumption |
Gas consumption |
5.5~10 m³/h |
|
Ambient temperature |
Ambient temperature |
-5~40℃ |
|
Pressing force |
Crimping force |
20kN |
|
Crimping stroke |
Crimping stroke |
30mm or 40mm (30mm or 40mm) |
|
Power supply |
Power Supply |
Air conditioning 380V/150 Hz |
|
Production efficiency |
Productivity efficiency |
3,500 pcs/h (0.5 mm² wire, 1,000 mm long, double-ended crimping) (0.5mm² line 1000mm long d double-end crimping) |
| Peeling accuracy | Skinning accuracy | ±0.5mm |
|
Power |
Work rate |
3 kW (standard configuration) (Standard layout) |
|
External dimensions |
Outline dimension |
L3750xW1250xH1900mm (two-meter cable reel) (Two -meter winder) |
|
Weight |
Weight |
1200 kg (standard configuration) (Standard layout) |
|
Optional accessories |
Optional parts |
Pre-feeding device Dual straightener Double-ended material tray Terminal Microscope Inkjet Printing Module Fire Hydrant Workstation Tensile testing machine Constant-Pressure Altitude Measurement Rotary protractor measurement Wire Replacement Inspection Wire Connector Inspection Wire insulation defect detection Servo crimping machine (20 kN) Servo crimping machine (20 kN) Reel winder :4 meters, 6 meters, 8 meters, 12 meters, 20 meters Retractor: 4 m, 6m, 8m, 12m, 20m. |
Certain particularly hard and robust wire harnesses may not be processable, even if they… Within the cross-sectional range shown. If you have any questions, we would be happy to provide a sample for you.
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