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The X-804E fully automatic offline crimping machine is a brand-new model independently developed by Zhanxu for the wire harness industry.

ZX-804E Fully Automatic Offline Crimping Machine

The X-804E fully automatic offline crimping machine is a brand-new model independently developed by Zhanxu for the wire harness industry.

所属分类： Fully automatic terminal crimping machine

关键词： ZX-804E Fully Automatic Offline Crimping Machine

Phone:0519-89963115

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Performance Parameters

Product Introduction

The ZX‑804E fully automatic offline crimping machine is a brand‑new model independently developed by Zhanxu for the wire harness industry. Featuring a six‑station flexible platform, it can be optionally equipped with a variety of functional stations—such as a waterproof plug station, a vision‑inspection station, and a parallel‑crimping module—allowing for flexible configuration to suit diverse application needs. Powered by a state‑of‑the‑art servo system, the machine incorporates a highly integrated, lightweight swing‑arm structure, a specially designed dual‑channel cutter, and a multifunctional control panel, all contributing to its robust performance and versatile process compatibility.

Functionality

Other features

Material strip cutting, paper strip collection, pneumatic delayed feeding, automatic finished-product collection, defective‑product handling, Manufacturing Execution System (MES)

Characteristics

High quality: Standard-equipped with a pressure management system, detects defective products. ;

Flexibility: Special processes can be manufactured based on platform‑specific optional modules. ;

User-friendly: Zhanxu’s family‑style interface is simple and easy to learn. ;

Easy to operate: The multifunction button panel can be debugged and positioned without raising the protective cover. ;

Quick-change type: The dual-channel cutter eliminates the need for frequent blade changes. ;

Wide range: The compatible design can process a broad range of wire diameters.

Technical Specifications

Model number	Model	ZX-804E
Length range	Length range	50-200000 mm
Length accuracy	Length accuracy	±(1+0.2%*L)mm
Peeling length	Skinning length	0.1~29.5 mm
Wire diameter range	Line diameter range	0.13~6mm²
Wire feed speed	Feed line speed	12 m/s (maximum) (Maximum)
Noise level	Noise level	80 dB (excluding crimping) (Without crimping)
Air source	Air supply	0.5~0.6 MPa
Gas consumption	Gas consumption	5.5~10 m³/h
Ambient temperature	Ambient temperature	-5~40℃
Pressing force	Crimping force	20kN
Crimping stroke	Crimping stroke	30mm or 40mm (30mm or 40mm)
Power supply	Power Supply	AC380V/50Hz
Production efficiency	Productivity efficiency	4,400 pcs/h (0.5 mm² wire, 1,000 mm long, double-ended crimping) (0.5mm² line 1000mm long double-end c rimping)
Peeling accuracy	Skinning accuracy	±0.5mm
Power	Work rate	4 kW (standard configuration) (Standard layout)
External dimensions	Outline dimension	L3800xW1550xH1900mm (two-meter cable reel) (Tw o-meter winder)
Weight	Weight	1200 kg (standard configuration) (Standard l ayout)
Optional accessories	Optional parts	Pre-feeding device Dual straightener Double-ended material tray Terminal Microscope Inkjet Printing Module Waterproof Valve Workstation Tensile testing machine Constant-Pressure Altitude Measurement Rotary protractor measurement Wire Replacement Inspection Wire Connector Inspection Wire insulation defect detection Servo crimping machine (20 kN) Servo crimping machine (20 kN) Reel :4 meters, 6 meters, 8 meters, 12 meters, 20 meters Retractor: 4m, 6m, 8m, 12m, 20m.

Certain particularly hard and robust wire harnesses may not be processable, even if they… Within the cross-sectional range shown. If you have any questions, we would be happy to provide a sample for you.

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